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Audits of Existing Rotating Machinery Installations Practices - OM1110
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Course ID:
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OM1110
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Course Name:
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Audits of Existing Rotating Machinery Installations Practices
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| Course Category: |
Operation, Maintenance and Commissioning
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| Course Subject: |
Audits of Existing Rotating Machinery Installations Practices
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| Duration: |
18 hours
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| Agenda: |
Course Objective:
Upon completion of this course, attendees will:
o Gain a basic understanding of the main components and subsystems of audit procedures.
o Learn to critique the advantages, applications, performance, and economics of different plant features and alternative features that audits may indicate need to be retrofitted.
o Learn about the influence of various auxiliary systems including instrumentation and controls, process accessories, the process itself, and how this can contribute to an effective audit.
o Learn some basics about the role of operations personnel and training and how they can help maximize audit effectiveness.
o Discover the basics required in minimizing operating cost and optimizing efficiency, reliability, and component longevity.
o Learn about the overall legislative limits the plant must operate within (including monitoring and control of environmental emissions) and any changes in same.
o Gain insights into predictive and preventive maintenance, reliability and testing, and what that does for audit planning.
o Discover some of the latest technology in all of the above.
o Identify methods for self-improvement.
Who Should Attend:
This course is for all engineers, technologists, and other operational personnel who currently or may in the future be involved with the technology or business of running a process plant, a refinery, a power plant, and/or an oil and gas facility.
Course Outline:
1.Introduction to Audits
o What are audits?
o How much time do they require?
o How do they affect warranty cases, time between overhauls (TBO), mean time to failure (MTTF), mean time between replacement (MTBR)?
2.Aims of an Audit
o What are the various aims/events that prompt audits?
o How do these initiating factors affect time spent on an audit and its aims and objectives?
3.Audit Planning
o How does audit planning evolve?
o What operational constraints decide how planning must proceed?
4.General Audit Procedures
o How is information gathered?
o How does this information promote improvements to maintenance and operations?
• How might SOPs and SMPs procedures/inspections be altered/affected?
5.Changing Legislative Requirements
6. Retrofits Aimed at Operational Optimization
o I&C retrofits and case histories
o Performance analysis principles and case histories
7.Specific Items in an Audit: Detection/Assessment/Planning
o Assess Requirements During Gas Turbine Operation
o Vibration used to assess gas turbine combustor problems
o Optimizing vibration analysis to extend its problem detection capability
o Anticipate repairs needed based on gas path analysis
o Assess changes made necessary by changing fuel/fuel composition
o Fuel treatment
o Financial factors with respect to fuel
o Assess required changes to cleaning procedures
o Hot section maintenance assessment
o Plan Maintenance Based on Operational Assessment
o Parts pools
o Repair development: OEMs or independents
o Warranty issues
o Plan the Next TBO/Overhaul
o Working Out Changes in Maintenance and Repair to OEM Specs
o Getting OEM cooperation and warranty issues
o Life cycle assessment
o Algorithms for life cycle use
o Life cycle usage in specific applications
8.Examples of Audits Prompted by Operational and Maintenance Information Revealed
9.Some Decision Making Philosophies Used to Assess Audit Findings
o Risk and weighting factors method
o Assessing the effectiveness of existing instrumentation
o Assessing the effectiveness of a condition monitoring package
o Starting from scratch
o Troubleshooting summary rules
10. Strategy Summations, Summary and Conclusions
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| Requisite: |
Degree in Mechanical Engineering or Related Disciplines.
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| Instructors: |
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No Instructor
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If you think that you are eligible for instructing this training course you may
simply register yourself as a candidate for instructing of this course.
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Instructor
Admission
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Ask Technical Question from
Instructors
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| Scheduled Events: |
Not Scheduled
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| Related Jobs: |
No Related Job |
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